How To Remove a Bolt Seized in a Bushing Sleeve

This problem happens often on Hondas, especially with the front lower strut attachment where the fork meets the lower control arm. In this video I show my methods of removing one of these stuck bolts going through the rear lower control arm on my 2012 Honda Odyssey. This bolt needs to move in order to align the rear wheels on these vans.

I also go over my techniques for dealing with this issue when a bolt seizes into the lower control arm bushing on the front suspensions of some Hondas.

I hope you find the information useful. Good luck!

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Parts

RR Lower Control Arm: https://www.hondapartsonline.net/oem-parts/honda-arm-b-r-rear-lower-52350tk8a02

LR Lower Control Arm: https://www.hondapartsonline.net/oem-parts/honda-arm-b-l-rear-lower-52360tk8a02

Cam Bolt: https://www.hondapartsonline.net/oem-parts/honda-bolt-arm-b-adjusting-lower-52387shja02

Lock Nut: https://www.hondapartsonline.net/oem-parts/honda-nut-self-lock-14mm-90362shja01

Washer: https://www.hondapartsonline.net/oem-parts/honda-plate-cam-52388shja01

Spring Seat (Lower): https://www.hondapartsonline.net/oem-parts/honda-seat-r-rear-spring-lower-52744tk8a00

Spring Seat (Upper): https://www.hondapartsonline.net/oem-parts/honda-rubber-rear-spring-mounting-52686s0x013

VHT Chassis Roll Bar Paint: https://www.amazon.com/gp/product/B000CPAVI4/ref=ppx_yo_dt_b_search_asin_title?ie=UTF8&psc=1

CV Boot Clamps: https://www.amazon.com/MIKKUPPA-CV-Boot-Clamp-Pack/dp/B07KXDBBVC/ref=sr_1_5

Tools

CV Boot Pliers: https://www.amazon.com/ABN-Banding-2-Piece-Cooling-Clamping/dp/B079P5RB3T/ref=pd_bxgy_img_3/138-7360854-8240723

Milwaukee Sawsall: https://milwaukeetool.com/Products/Power-Tools/SAWZALL-Reciprocating-Saws/SAWZALLS/2721-22HD

Sawsall Blade: https://www.milwaukeetool.com/Products/Accessories/Cutting/SAWZALL-Blades/SAWZALL-Metal-Blades

Sawsall Blade (Expensive): https://www.milwaukeetool.com/Products/Diamond-Grit/48-00-1450

Small Milwaukee Light: https://www.milwaukeetool.com/Products/Lighting/Personal-Lighting/2114-21

Lady Slipper: https://www.jbtools.com/k-tool-71620-lady-slipper-pry-bar-20-long/

Brake Cleaner: https://www.amazon.com/gp/product/B000M8PYRY/ref=ppx_yo_dt_b_search_asin_title

Brake Cleaner Sprayer: https://www.jbtoolsales.com/titan-tools-tekz-19419-spot-spray-non-aerosol-sprayer#oid=1002_1

Related Videos

Do You Need an Alignment?: https://www.youtube.com/watch?v=QBUxJSeYiow&t=8s

Oops, Axle and Ball Joint Replacement: https://www.youtube.com/watch?v=zd5IcN3yjsg

Replacing Honda Front Struts: https://www.youtube.com/watch?v=Ce5c6eUPW4s

Honda Element/CRV Front Lower Control Arm Bushing Replacement: https://www.youtube.com/watch?v=fpaIvEN57Jg&t=4s

How To Replace CV Boots: https://www.youtube.com/watch?v=-S-ofMoWsr0&t=182s

How To Replace a FWD Axle: https://www.youtube.com/watch?v=jydxpsh13WQ

How To Find Suspension Noises: https://www.youtube.com/watch?v=scFbb43fwqk&t=3s

Inspecting Collision Damage (Suspension): https://www.youtube.com/watch?v=dSWdf_7HcqI&t=2s

Removing Broken Fasteners: https://www.youtube.com/watch?v=c-VD1yx61bA&t=2s

How To Remove Broken or Damaged Fasteners: https://www.youtube.com/watch?v=EqNcBkLvptg&t=65s

How To Remove Rotor Screws: https://www.youtube.com/watch?v=YxQk7Pz_vfc&t=16s

**Answers to your automotive questions found here: http://www.ericthecarguy.com/faq

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Due to factors beyond the control of EricTheCarGuy, it cannot guarantee against unauthorized modifications of this information, or improper use of this information.  EricTheCarGuy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. EricTheCarGuy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video.  Due to factors beyond the control of EricTheCarGuy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result.  Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not EricTheCarGuy®.

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22 thoughts on “How To Remove a Bolt Seized in a Bushing Sleeve

  1. Hey eric best videos on you tube plus I own a stubborn element ,was wondering what's your thoughts on using grade 8 bolts for replacing seized bolts on front control arms on 05 element instead of obtaining factory bolts

  2. I had two lower control arms with the bolt seized in the bushings. I went all out and bought me a Milwaukee sawzall with the diablo blades. Showed those bushings who's boss.

  3. I had a badly rusted control arm at the bottom of its spring, but the bushings probably needed replacing after 24 years on my 97 Bonneville. I tried using my Sawzall and ruined 2 metal-cutting blade on the bushing bolts (probably 8.8 SAE grade, or higher), so I switched to my Grinder with cutoff wheels. It worked like a hot knife thru butter, but to completely cut them off I needed to cut apart the control arm in pieces before attacking the bolts.

  4. The fact that I’m here means I’m either already or about to deal with a tough situation. Thanks for the tips Eric!

  5. How do you go about this when you have a welded nut that the bolt broke off in? The bolt has thread showing on the outer side of the nut so I figure sawzall the arm off with the siezed bolt then heat the nut or bolt then try turning it out the rest of the way?

  6. Man when when did you get so old looking! Great tips though, gave me some ideas, snapped a rear uca bolt to my rear trailing arm today, so I’m hoping I can put some heat to the bushing sleeve and nut and hopefully relieve the rest of them. Canadian rust doesn’t give a shit that I’m trying to replace all my eg civics suspension bushing components haha

  7. I have the exact same bolt issue with my Rav4 trying to replace the rear spring. I purchased new after market bushings and I'm hoping I can get them in to the control arm once I sawzall the bolt out.

  8. I have the same issue on my 2011 Outback rear control arm. Picking up Demon carbide 8 tpi blades and sawzall from local store. What is the ballpark for time spent to cut such thickness of metal? Looks like around 1-ish inch.

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