Can You Machine a Flywheel with a Brake Lathe??

The answer, yes you can. In this video I show how I use my BendPak brake lathe to machine the flywheel for my Fairmont.

There were some parts I cut out of this video that might be helpful. If the flywheel starts to chatter, I recommend taking an old brake pad and holding it on the flywheel while it’s being machined. This will help reduce the chatter for a better finish. I cut that part out because past experience has taught me that many viewers are concerned about making contact with moving parts on a machine like this. A valid concern for sure. If you’re careful, you should be fine.

Want to know more about my brake lathe?

http://www.bendpak.com/wheel-service/brake-lathes/rl-8500.aspx

Dowel Pin Remover: https://www.jbtoolsales.com/cal-van-tools-95400-in-line-dowel-pin-puller-set-with-sae-and-metric-collets-use-with-power-or-hand-tools-in-case#oid=1002_1

Camera: Brian Kast

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ETCG

Tool Review Disclaimer: ETCG is not paid to do tool reviews. Yes, I get to keep the tools after the review, but I do not receive any financial compensation for any reviews. The views expressed in this video are my own and unsolicited.

Due to factors beyond the control of EricTheCarGuy, it cannot guarantee against unauthorized modifications of this information, or improper use of this information.  EricTheCarGuy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. EricTheCarGuy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video.  Due to factors beyond the control of EricTheCarGuy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result.  Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not EricTheCarGuy.

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30 thoughts on “Can You Machine a Flywheel with a Brake Lathe??

  1. Is this practice fine….??? My mechanic advising me to replace my older flywheel with new one… Can i avoid it by resurfacing this way???

  2. Seen your video a while back finally bought an old brake lathe machine and tried putting my accord flywheel on Ammco 7000 the hole is too small for that 1' arbor.

  3. Did you check the runout of the mount face prior to cutting? When you started cutting, it sounded like it was touching and then not touching as the flywheel wobbled a little bit? Did it pulse after you put it in the car?

  4. The "flywheel machining machine" you mentioned having used before didn't operate like this, nor did it produce a finish like this.
    Will this work in a pinch? Probably….somewhat. But does it make sense once you figure in the cost of your labor, the burning up of a cutter bit, and the sub-optimal result?

  5. Couple things you're doing incorrectly in your video. Yes people have mentioned your sleeves. Second thing take those rubber gloves off don't ever use them on a brake lathe. One of my customers employees some reason grab the arbor when it was spinning with those rubber gloves and a broke all his fingers so I recommend all my customers take them gloves off. Next thing you didn't chuck it up correctly on the Arbor. You need to use a cup a spring the center cone then put the flywheel there and then use another cup on the outside and whatever spacers you need to reach the nut that will help with some of the vibration. You want to know the reason you burned your bit. You didn't take a heavy enough cut always take between 4 and 6 thounsanths 2 thousandths is too light of a cut it will overheat the bit. As far as a silencer goes Ammco makes a horseshoe magnetic silencer you slap on the back of a flywheel that will help with the vibration. I've been building and repairing brake lathe for 18 years now. Contact me if you're interested in one of those horseshoe flywheel silencers I have a few of them

  6. Brake lathes are by no means ideal to machine anything. Rotors are ground, as are flywheels. Back in the day I used to send rotors out but these days cheaper to buy new ones.
    Interesting point,, a friend spent hours trying o bleed the brakes on his [production based] racecar after having an on car brake rotor machine job. . Could not get a decent pedal. Eventually found the rotor faces were not paralell with each other. Ooops.
    I have seen rotors and flywheels milled. Better than lathe but it still bounces on the hot spots. And that does not do the face cutter any good!

  7. Flywheels are best machined on a surface mill like the one used on a cylinder head and engine block. Hot spots in a flywheel are not handled very well by a brake lathe.

  8. This is the only Flywheel/Brake lathe video on Youtube. I have an AMMCO 4000 and searched and only found this.

  9. What puzzles me is that on this side of the Atlantic we just chuck away brake disks (you call them ‘rotors’) they are fairly cheap after all! Yet you have special machines designed to re-surface them!

  10. This is a great idea, UNTIL you encounter hard spots. That cutting tool will glide right over them leaving a bumpy finish. The only way to remove these "hard spots" is to grind them out.

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