Every situation is unique when it comes to rust and structural repairs like this. Consider this video a basic guide to structural body repairs, and nothing more. Note that some repairs are not practical or structurally possible. I recommend consulting with a body shop before performing a repair like this on your own to see if it’s worth the effort first.
That said, this video shows how I repaired the unibody structure where the rear subframe mounts on my 2003 Honda Pilot. Apparently this is a very common problem with these vehicles as well as Honda Ridglines and Acura MDXs of the same vintage. If you’re able to perform this repair yourself, or have someone do it for you, it can save your vehicle from the scrapyard.
Video of rear suspension removal on this vehicle: Video link posted when available.
Thanks for watching!
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Tools (some are affiliate links)
Body Saw: https://www.jbtools.com/astro-pneumatic-930-air-saber-saw-with-5-piece-blade-set/
Plasma Cutter: https://www.longevity-inc.com/forcecut-40d
Welder: https://www.longevity-inc.com/migweld-140
Magnet Holders: https://amzn.to/3ud0QgD
Drill: https://www.milwaukeetool.com/Products/Power-Tools/Drilling/2706-22
Drill center punch: https://www.jbtools.com/general-tools-77-automatic-center-punch/
Stepped Drill Bits: https://www.jbtools.com/titan-tools-16503-step-drill-bit-set-3-piece/
Eastwood Chassis Black Paint: https://www.eastwood.com/ew-extreme-chassis-black-primer-aerosol-14-oz.html
Eastwood Internal Frame Coating: https://www.eastwood.com/eastwood-internal-frame-coating-14oz-aerosol.html
Eastwood Rust Encapsulator: https://www.eastwood.com/eastwood-rust-encapsulator-plus-pint.html
Parts
Subframe Bolts: 90160-S0X-A00
I used 16ga steel for this repair.
Related Videos
2003 Honda Pilot Inspection This Thing Needs Help: https://youtu.be/11nl6FCkr-s
Easy Rust Repair the ‘Hack’ Way: https://www.youtube.com/watch?v=Kw5CNQJJkaA&t=61s
Hack Bodywork Years After Repair: https://www.youtube.com/watch?v=r330NcWfWj0&t=1s
How To Save Your Vehicle From Rust: https://www.youtube.com/watch?v=djuSxYI6UbE&t=2s
Fixing Up My Brothers Rusty Element: https://www.youtube.com/watch?v=RsjQWRteNt0
Fabricating Exhaust Parts: https://www.youtube.com/watch?v=legLIPEuCfw&t=1s
2005 Honda Odyssey Give Away (Episode 7) Fixing it Forward: https://youtu.be/xmco3jls5P0
I Hate SUV’s: https://www.youtube.com/watch?v=AqTgv2RSC7I
Fixing it Forward Playlist: https://www.youtube.com/watch?v=FfBnTwpEBu0&list=PLSzhQ6St-ov1b4BFvZbRMV4Xs_rZlBItj
Type R Playlist: https://www.youtube.com/watch?v=_OfMvfFSztM&list=PLSzhQ6St-ov0sJT52tXnm59Vbk1wCvhGd
Dads Truck Series: https://www.youtube.com/watch?v=kCepnacqRuI&list=PLSzhQ6St-ov1g_GML2aVq6EN-_ShJ9G2o
The Fairmont Project: https://www.youtube.com/watch?v=L22GsHQi7tU&list=PLSzhQ6St-ov2nxWVKCeU14Vt7JJ_QSZvs
**Answers to your automotive questions found here: http://www.ericthecarguy.com/faq
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Stay Dirty
ETCG
Due to factors beyond the control of EricTheCarGuy, it cannot guarantee against unauthorized modifications of this information, or improper use of this information. EricTheCarGuy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. EricTheCarGuy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video. Due to factors beyond the control of EricTheCarGuy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not EricTheCarGuy®.
