Front Suspension Rebuild Honda Pilot

This video is (Part 2) of a series I’m doing with my 2003 Honda Pilot. This series covers the reconditioning of the front suspension, engine, transmission, and subframe on this vehicle. In this installment I cover the replacement of the front wheel bearings, front struts, inner CV boots, front brakes, and cleaning and painting of the remaining components. I also cover engine washing and stud replacement.

(Part 1) 2003 Honda Pilot Powertrain Removal: https://youtu.be/D4C3tbs6Czc

Thanks for watching!

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Tools (Some are affiliate links)

Milwaukee 1/2” Drive Impact: https://milwaukeetool.com/Products/Power-Tools/Fastening/Impact-Wrenches/2863-22

Hub Grappler: https://www.jbtools.com/otc-6575-hub-grappler-puller/

Branick Spring Compressor: https://www.jbtools.com/branick-7600-strut-spring-compressor/

20 Ton Press: https://www.jbtools.com/atd-tools-7454-20-ton-hydraulic-shop-press-with-bottle-jack/

Pressure Washer: https://simpsoncleaning.com/products/megashot-ms61084-s/

Quick Race Bearing Tool: https://yergesmfg.com

Large Metric Tap and Die Set: https://amzn.to/3E9HlZA

Crocus Cloth: https://amzn.to/32agn7b

Hood Prop: https://www.jbtools.com/lisle-45900-hood-prop/

Long Blow Gun: https://amzn.to/3sbplMd

GEARWRENCH X-Core Sockets: https://www.gearwrench.com/products/impact-products/38-drive/84980-7-pc-38-drive-6-point-x-coretm-pinless-universal-impact

Prep Spray: https://amzn.to/3p7eilq

Eastwood Rust Encapsulator: https://www.eastwood.com/eastwood-rust-encapsulator-plus-pint.html

WD40 Degreaser: https://www.wd40.com/products/industrial-strength-cleaner-degreaser-1gal/

Parts

Struts: 51606-S9V-A06 & 51605-S9V-A00

Top Strut Nut (Recommended): 90213-SJ6-004

Inner CV Boot Kit: 44017-S9V-A21

Front Stabilizer Bushings: 51306-S3V-A00

LF ABS Sensor: 57455-S3V-A02

NTN Wheel Bearing: 510011

Related Videos

How To Build a Subframe Platform for Easy Engine/Transmission Removal: https://youtu.be/rVrs0SG866w

How To Replace Broken Studs the ‘Easy’ Way: https://www.youtube.com/watch?v=vdZGl-iU-ms&t=217s

How To Replace CV Boots: https://www.youtube.com/watch?v=-S-ofMoWsr0&t=186s

The Basics of Disc Brake Service: https://www.youtube.com/watch?v=cKpmBvfVYZg&t=1s

How I Got My Elvis Clock: https://www.youtube.com/watch?v=TC3_Si21OkA&t=2s

ETCGHackHawk Playlist: https://www.youtube.com/watch?v=11nl6FCkr-s&list=PLSzhQ6St-ov3cXOvOQSyQQboN8f27MVQs

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Dads Truck Series: https://www.youtube.com/watch?v=kCepnacqRuI&list=PLSzhQ6St-ov1g_GML2aVq6EN-_ShJ9G2o

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0:00 Introduction
0:35 Engine Wash
2:45 Thread Repair
3:09 Stud Replacement
5:55 Hub Removal
9:39 Front Strut Replacement
21:21 Wheel Bearing Replacement
28:59 Prep and Paint
29:43 Inner CV Boots
34:55 Reassembly

Stay Dirty

ETCG

Due to factors beyond the control of EricTheCarGuy, it cannot guarantee against unauthorized modifications of this information, or improper use of this information.  EricTheCarGuy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. EricTheCarGuy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video.  Due to factors beyond the control of EricTheCarGuy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result.  Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not EricTheCarGuy®.

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23 thoughts on “Front Suspension Rebuild Honda Pilot

  1. Eric, I'm in the process of replacing my 2003 Pilot struts, 202,000 mi. Looking at the parts #'s for the struts and my original #'s (51601 & 51602-S9V-A020-M1) the correct part # for my direct replacement are 51605-S9V-A02 & 51606-S9V-A02, not A06. The A02 shows only for the 2003 while the A06 shows 2003 – 2005. Wonder if that is why the rubber spring mount didn't fit. There is another rubber mount 51402-S0X-A01 listed and it's over $50 compared to $16. Late to the game to change it now but really love this series on the rebuild. Long time fan or your videos. Changed my timing belt etc. based on your original video. Hoping my hours of research on part #'s might help someone else.

  2. "Those balls will come falling out. They are held in with nothing but the grease that is in that joint"–That's what she said lol!

  3. Hi Eric, love your videos. Just finished doing the front struts on my 08 Mdx. What are the torque specs for the middle bolt the holds the everything together?

  4. Question: . do the MDX and the Pilot share the same strut assembly fitment? I want to use Acura parts to sharpen the reflexes on the Pilot I now own. I have an 06 model.

  5. Just curious on the use of the shop rags. Do you wash and reuse them or do they just get thrown away? I've seen rags advertised as washable, but I'm doubtful about the idea of washing off stuff like bearing/axle grease.

  6. Ugh, I hate compressing springs. It's like playing with a loaded gun that has a broken safety and a hair trigger. Scares the hell out of me every time.

  7. Cannot believe you pulled a front wheel bearing apart and then pressed it back together a £50.00 bearing and the amount of money your spending in this its definitely a thumbs down and you have young budding mechanics taking these awful, bad and shit practices in very very poor for a professional mechanic

Comments are closed.