Gasket Matching Tools, Tips, and Tricks

Is gasket matching, or port matching worth it? Personally, I think so. I recently gasket matched the intake, cylinder heads, and exhaust headers on a 383 stroker and I have to say, I’m very happy with the result. The engine seems to run smoother throughout the RPM range. It also seems to pull a bit harder. I can’t say exactly how much power it was worth, but it did feel like an improvement over just bolting those parts together. I plan to do this to every engine I build going forward.

In this video I cover the tools and processes needed to perform a gasket match, or port match on your engine. This information will apply to any gasket matching situation no matter what the engine displacement or design. I hope you find the info helpful.

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Tools

Die Grinder: https://www.jbtools.com/astro-pneumatic-216ql-onyx-3-4hp-quick-lock-1-4-quiet-die-grinder/

Die Grinder Kit: https://www.jbtools.com/astro-pneumatic-219-onyx-3-piece-die-grinder-kit/

Air Regulator: https://www.jbtools.com/sg-tool-aid-98025-brass-air-regulator/

Machinist Blue: https://www.summitracing.com/parts/aaf-all12070?rrec=true

Pick Set: https://milwaukeetool.com/Products/Hand-Tools/Mechanics-Tools/Picks-and-Pry-Bars/48-22-9215

Grinding Bits (Ferrous): https://www.summitracing.com/parts/sum-900240?rrec=true

Grinding Bits (non-ferrous): https://www.summitracing.com/parts/sum-900230?rrec=true

Grinding Bits Long (Ferrous): https://www.summitracing.com/parts/sum-900640?rrec=true

Grinding Bits Long (non-ferrous): https://www.summitracing.com/parts/sum-900630?rrec=true

Cartage Roll Kit: https://www.summitracing.com/parts/sum-g1060

Cartage Roll Mandrel Set: https://www.summitracing.com/parts/pow-pow351510

Cross Buff Mandrel: https://www.summitracing.com/parts/pow-pow351920?rrec=true

Cross Buff Medium (Blue): https://www.summitracing.com/parts/sai-265022

Cross Buff Fine (Red): https://www.summitracing.com/parts/sai-265024

Cylinder Head Stands Straight: https://www.summitracing.com/parts/tfs-9100?rrec=true

Cylinder Head Stands “V”: https://www.summitracing.com/parts/cca-5332?rrec=true

Valve Spring Compressor: https://www.summitracing.com/parts/pro-66832

WD40 Trigger Pro: https://www.wd40.com/products/trigger-pro/

Related Videos

Engine Assembly Crankshaft and Pistons: https://www.youtube.com/watch?v=st0X4k3EH18&t=30s

5.7L Complete Tear Down: https://www.youtube.com/watch?v=eTGBv5o6Qis

How To Mask and Paint an Engine Block: https://www.youtube.com/watch?v=8RZ7_BONyHM&t=318s

5 Things You Should Know When Building a Turbocharged Engine: https://www.youtube.com/watch?v=9b0G4cI70as&t=256s

Test Fitting the New Engine and Turbo: https://www.youtube.com/watch?v=17bfwKUxpmY&t=1358s

Dads Truck Playlist: https://www.youtube.com/watch?v=kCepnacqRuI&list=PLSzhQ6St-ov1g_GML2aVq6EN-_ShJ9G2o

Fairmont Project Playlist: https://www.youtube.com/watch?v=L22GsHQi7tU&list=PLSzhQ6St-ov2nxWVKCeU14Vt7JJ_QSZvs

Type R Videos: https://www.youtube.com/watch?v=_OfMvfFSztM&list=PLSzhQ6St-ov0sJT52tXnm59Vbk1wCvhGd

**Answers to your automotive questions found here: http://www.ericthecarguy.com/faq

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Stay Dirty

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Due to factors beyond the control of EricTheCarGuy, it cannot guarantee against unauthorized modifications of this information, or improper use of this information.  EricTheCarGuy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. EricTheCarGuy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video.  Due to factors beyond the control of EricTheCarGuy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result.  Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not EricTheCarGuy®.

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37 thoughts on “Gasket Matching Tools, Tips, and Tricks

  1. Very informative! A few weeks ago I practiced on a cheap, temporary exhaust manifold I had to install on my car until I buy headers. The part about practice on something that’s not critical is key to this! I now have an oil pump that the manufacturer suggests port matching the oil pan holes to the gasket to maximize scavenging, so that practice on my exhaust manifold was beneficial for this oil pump job.

  2. All the years I have worked on vehicles close to 40 I have always sent my heads to a professional machine shop. Even the current mechanic iam working with sends them out.

  3. What gasket do i use for my edelbrock performer on iron eagle heads? there is a gap at the runners. Seems heads were milled before i got them.1970 350cu

  4. You guys that are not going to pin / align the intake to heads….Eric did not say to leave the intake manifold ports a bit smaller than the head ports. The little step will not hurt flow. < because of flow direction.. and will be way better than the other way around.

  5. I think you will gain north of 25hp… Also it will climb thru rpms easier and more efficiently which if you're trying to go fast is important. Good job

  6. I'm curious as to what you'll understand with this question……..What makes the Gasket the Boss? Should we trust the Gasket maker, or the Engine Manufacture?

  7. Do not do this to a set of high dollar cnc ported heads unless you have training and a flow bench, this is a good way to ruin a high dollar set of heads.

  8. What incredible advise Eric, thank you. Especially the practise method to familiarise yourself with the tool, that's just golden! Could I use a Dremel Tool for this?

  9. Do you port match the coolant passage also? I have a #906 Vortec head and there is ALOT of material within my blued scribe mark. Intake gasket is out of a kit. "Problem solver gasket" i was told. Plain metal core with black rubberized molded gasket around port.

  10. Thanks Eric. This information is extremely helpful that I’m at the prep stage and still learning everything I can about porting and polishing.

  11. Hey Eric, while were on gasket matching the heads for some performance gains, what about Indexing your spark plugs + Side gapping your spark plugs? That's another modification i made to my spark plugs and had a noticeable idle quality/acceleration/Potentially better MPG'S!

  12. When will you begin the foxbody, since you got it as a donor car I’ve been waiting… had my 79 for 9 years now… saw your fairmont build along the way.. but I went LS.. how is the fairmont????

  13. Please improve your video thumbnail template. Your thumbnails are super cramped and hardly readable + irritating to the eye. This might actually make your video views skyrocket as well.

  14. Eric, Have a 03 Regal GS w/sunroof that opens but will not close. I'm looking for a wiring diagram to trouble shoot problem. Any suggestions U may have would really help, thank U in advance.

  15. Thanks Eric for the info. I've been watching your videos around the time you started and I have learned alot from your instructions. One of my favorite videos is the 5 series on the Chevy SUV 5.3L engine swap back in 2011. I guess cause thats the same engine I had for a long time and I'm currently rebuilding a 5.3L in my 05 Silverado. Keep up the good work and thanks again!

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