Posted in Car Repairs

Custom LED Light Bar Build (Part 1 “Project Night Light”)

   May 2, 2021  29 Comments on Custom LED Light Bar Build (Part 1 “Project Night Light”)

Join me in building a custom LED light bar mount for my truck. I start with a drawing and some pieces of metal and make it into a fully functional rig to hold my 42in LED Light Bar. The rack consists of bed rails, a headache rack, and a roof rack, all-in-one, to hold the light bar. I use 1.5in .083 wall square tubing, a 90amp harbor freight flux welder, a grinder, and a cutoff wheel to get the job done.

Episode 2: https://www.youtube.com/watch?v=Amc-BfSh25E
Episode 3 (wiring the lights): https://www.youtube.com/watch?v=b8GY69Ci7l4

Here is where I got the 42in Wurton lightbar: http://www.amazon.com/gp/product/B00KQHHLH2/ref=as_li_tl?ie=UTF8&camp=1789&creative=390957&creativeASIN=B00KQHHLH2&linkCode=as2&tag=chri0e2-20&linkId=JPBV6E3MYH4XXLPW
Welder I used to make my rig: https://amzn.to/2vpDKc6
Grinder I used: http://www.amazon.com/gp/product/B0015Z5GAI/ref=as_li_tl?ie=UTF8&camp=1789&creative=390957&creativeASIN=B0015Z5GAI&linkCode=as2&tag=chri0e2-20&linkId=NOSAZ2VST3DIBB7S
Cutoff Wheel I used: http://www.amazon.com/gp/product/B0064UQO8M/ref=as_li_tl?ie=UTF8&camp=1789&creative=390957&creativeASIN=B0064UQO8M&linkCode=as2&tag=chri0e2-20&linkId=F4W7MUMKRXA4JGN5

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Disclaimer:
Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Use this information at your own risk. ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix.

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29 thoughts on “Custom LED Light Bar Build (Part 1 “Project Night Light”)”

  1. imagine cars made of gallium bro imagine right u go park your car to have dinner and u come back to see your car all melted loooooolllllllllllll

  15. Hey guys, ChrisFix here. Today, we'll

    be working on Project Nightlight.

    Now what is Project Nightlight and

    why do I have all this metal out here?

    And why do I have a huge 42 inch LED light bar?

    Well, Project Nightlight is going to be installing

    the LED light bar on top of my truck.

    I'm going to use the factory post holes in the

    bed, make some bed rails, a headache rack,

    and then a little bit of an overhang for a slight roof rack.

  27. Good video but just a small preference:
    I would have measured the tubing for cuts so they were both exactly 5.5cm above the bed. I'm a millwright by trade so being anal with measurements is in my blood

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