How to Separate Headlight or Fog Light Lenses (without Oven, EASY)

Take apart your headlight lenses without an oven. Learn how to safely remove your headlamp or fog light lens without an oven. I show you an easy method to take apart the lens and put it back together so there will be no problems with melting the lens or moisture after you put it back together.
-I made my own oven out of a box, tin foil, thermometer, and a heat gun. This worked great and is reusable.
-You might want to do this if you want to spray paint the inside of your headlight, retrofit projector lenses for HIDs or LEDs, to clean the inside of the lens, etc.

Sealant for your headlight to re-seal it: http://amzn.to/1DjRPpk

Below is the long list of car makes, models, and years with the corresponding headlight glue type and temperatures (click the link to the pdf). Most butyl glue headlights will separate at 250F for 8-10min.

Headlight Temperature List: https://www.dropbox.com/s/xi6tu14ixk4rcok/Headlight%20Lens%20Removal%20List.pdf?dl=0

How to Remove and Seal Moisture From Your Headlight: https://www.youtube.com/watch?v=KNWTidkxcmQ
How to Restore Your Headlight Permanently: https://www.youtube.com/watch?v=UEJbKLZ7RmM

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Disclaimer:
Due to factors beyond the control of ChrisFix, I cannot guarantee against improper use or unauthorized modifications of this information. ChrisFix assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. Use this information at your own risk. ChrisFix recommends safe practices when working on vehicles and or with tools seen or implied in this video. Due to factors beyond the control of ChrisFix, no information contained in this video shall create any expressed or implied warranty or guarantee of any particular result. Any injury, damage, or loss that may result from improper use of these tools, equipment, or from the information contained in this video is the sole responsibility of the user and not ChrisFix.

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24 thoughts on “How to Separate Headlight or Fog Light Lenses (without Oven, EASY)

  1. Hi Chris thanks for the video I've realised it was a few years since you made the video, I was thinking would a plastic dash tool work to get the housing apart?

  2. If you have moisture you should just replace the assembly. I watched this video because I had severe moisture but I ended up just getting it replaced and don’t have to worry

  3. Don’t do this. Adhesive sucks to work with. Too little heat when you pry it, prying will crack the plastic and too much heat the heat ITSELF will warp the plastic.

  4. Hey Chris, absolutely brilliant! Worked perfect. Took out of oven, inserted a reg size screwdriver in seam ran around seam once and literally the lense fell off 5 seconds and separated! Thank You
    Btw perfect time/temp in oven for my car was/is..

    2005 Ford Explorer factory lights, in oven, temp 250 deg ( preheated, put lamp in after oven hit 250 )for ten minutes.
    One time around and open.

  5. I've read the list of car manufacturers, it's not a very serious video when you forget groups and top 10 brands like Renault, Citroën, DS, Opel, Seat and you mention Saturn, Scion, Lincoln.😂

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