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the warn atv winch in the back of my truck lives outside, well this spring I went to us it pulling a tractor into the bed and nothing but sparks. lets see what happened and if we can fix it,

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44 thoughts on “Flooded and Stuck WARN Winch. Why Did It Fail?

  1. Mustie, that was a very good explanation about cable reel diameters & the winch's capability to pull heavy loads (22:45). Never thought about that before, but it now makes perfect sense. Thanks!

  2. Have you considered using a “cat head” winch? It uses rope/cable, does not store on a spool, turns continuously, and pulls as you pull tension on the rope/cable. Hook up to your load, wrap 3 turns on the drum, and pull tension on it. If you let it go slack, it stops pulling. Pull tension, the load moves. With this system, you can use as long a cable as you like, load a car by yourself (as you can steer while you load it), use it vertical or horizontal. Many benefits!

  3. A quick suggestion for you for next time. (As if there won't be a next time doing something like this… 😁) A quick soak in something like CLR, (or your favorite de-scaling product) and then a short dip in something basic, like baking soda and water, or weak sodium hydroxide, will do wonders for getting all the hidden crud out.

  4. Explaining how the cable length matters I don't think you'll understand it that little bit of cable difference doesn't matter it's all about the electric motor how much it can handle with a load before overheating

  5. Hey man, thanks for the videos. Have given me alot of de-stressing.
    The ocd in me manifested as a knowitall split personality and forced me to ask.
    thought @12:10
    Why not use liquid gasket like supbra blue or similar. And on the Axels a weak smear of marine grease.
    Just a thought.

    Anyhow thanks again for the content.

  6. Regarding the more power needed per bigger spool just remember pedaling your bike, then changing up a gear and it becomes harder to pedal. Regards, Tiny, Lincolnshire UK 😁

  7. Always great videos Mustie! Excellent video and audio quality, plus, outstanding troubleshooting and repair skills. Wish I had 1/4 of your talent. Thanks for sharing your extensive knowledge; sprinkled with a little humor along the way. When it comes to great YouTubers, you’re in a class by yourself.👍

  8. maybe the whole housing/magnets were flipped 180 (end for end). that could through the magnet placement(brush alignment) off and make it bind, even with the keying aligned.
    as the brush end is rotated slightly the current draw will change some in forward vs. reverse. probably not enough to effect it's performance greatly, in such high power draw heavy load usage, vs a long running device like an floor scrubber or pumping device. 🤪

  9. Mustie, I think those bearings might be "sintered bronze", not "silica bronze". It's a porous casting of powdered bronze impregnated with a high-quality lubricant. It's safe to soak them in a bath of hot oil if you think they might have dried out, but they do have a very long life without the need for more oil unless they have been overheated.

  10. <———-1970s Model B Tote Gote with a predator 301 gets a pulse pump on Nic's Mini Bikes! Go check it out! While you're there give the video a comment and a like! Oh Yeah, don't forget to SUBSCRIBE!

  11. Quite clearly reassembled with the motor 180 degrees out. The two labels were aligned at the start. very confusing explanation of reduced pulling power as the cable drum fills. The winch is capable of a certain torque in foot-Lbs. More feet = less pounds pull thats it, plain and simple. "Silicon Bronze bush??" WTF! its a sintered oilite bush that needs to be soaked in oil now and then to work. All the grease attempts as sealing are wasted as the long screws will let in the water as before. Need to fit Dowty seals under the bolt heads .

  12. For winch wrap it’s something like 20% decrease after the first layer then 10% decrease for each successive wrap.

    So pulleys help recover that loss but cut the speed in half. So it’s a trade off

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