Lower Intake Manifold Leak-Final Assembly! Oil In Coolant GM 3.8L

Part 1 HERE! Oil in the Radiator! Top End Internal Tear Down! GM 3800 3100 3400 3.8 #mechanic https://youtu.be/A_MSlMsaZgU

Part 2 HERE! Top End Assembly, Lower Intake Reseal 2002 Pontiac Firebird Gm 3800 3.8l https://youtu.be/XSHZspMoHtw

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This is a 2002 Pontiac Firebird with the GM 3.8l 3800 Series II Engine. This vehicle came in with an large oil leak on the engine and an oily substance in the radiator. The antifreeze was mixing with engine oil. The problem is common with this series of engine. The lower intake manifold gaskets deteriorate and case coolant to leak into the engine oil, oil is also allowed to contaminate the cooling system resulting in the fouled coolant and soft radiator hoses. This is multi part repair and is somewhat difficult in this particular car due the firewall and wiper cowl location. We will remove the intake plenum and lower manifold valve covers, and the engine accessories such as alternator, belt, and the tensioner. In this case the belt tensioner also has a heater core bypass built into it so there is engine coolant in the belt tensioner as well. Part one will be the teardown, part two will be engine assembly and the final part will miscellaneous assembly, fluids, cleaning and final inspection. This video is part three of this series. As mentioned in the video this vehicle was featured before due to catastrophic A/C system failure. See links below for all past A/C videos.

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Videos on the A/C System Replacement HERE!
Part 1! About to EXPLODE! Pistons Coming Apart Pontiac Firebird! https://youtu.be/-sR2_tNhY6M
Part 2! Compressor Damage took out the whole System | Pontiac Firebird Camaro S-10 Buick https://youtu.be/4N1UsUrjQAI

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37 thoughts on “Lower Intake Manifold Leak-Final Assembly! Oil In Coolant GM 3.8L 3800 Series II Engine #repair

  1. Doing this job in my garage, was assuming it was chugging coolant and leaking on top along with oil pooling on top as well and looking at the lower intake manifold gasket I can see why, currently I’m basically done with the job I go to turn it on and won’t start narrowed it into a fuel problem by spraying starter fluid into the intake but won’t stay starting, did the fuel pump about 1,000 miles ago and doubt it went bad and I did the fuel filter during this job as well, I am getting fuel to the rail I just checked it with a screwdriver looking for different perspectives tomorrow I’m going to crank it without the serpentine belt see if it does anything if it doesn’t start I’m going to check the injector connections.

  2. Reeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee

  3. The only engine I ever had an issue with cleaning off with a hose was the hybrid in my Hyundai Ioniq. It stumbled after starting for about 10 minutes, then it was fine.

  4. especially with a convertible on that 4th Gen F-body – its going to flex quite a bit. The 3rd Gen convertibles were really flexy (and rattly) as new

  5. Good tip with the funnel. Didn't think about that one. It make sence when you explained it. Guess I wasn't using my brain-kranium in the right way. Huge thanks by the way.

  6. how utterly stupid is this fool … if he did have service im sure he could apply for a replacement not go looking for a fake one … the fact hes asking for a fake shows hes full of bs

  7. I can't believe that big Ray called the Ferrari a "Pontiac Fiero" at the 0:20 mark…….Smh…….Ray, you can't be switchin' back and forth! A Ferrrari is a Ferrari, NOT a Fiero! HA!!!!

  8. Love your videos. Coolant vs water. The liquid in the radiator is put there to cool the engine. Water works well as a coolant but causes corrosion and freezes in cold climates so antifreeze is added to the water. So, it is okay to call the water in the radiator coolant even if there is no antifreeze added. Technically antifreeze is not coolant until it is put in the radiator.

  9. A car where an owner cares is amazing to see. While I don't care for the bird or similar car, this car looks great and you have to give the owner props for taking care of a car. It is not normal for someone to care for their car like this owner does. I try to.

  10. I love strut bars, i get one for every car that I get. My car states 5w30, I use 10w30 in the summer and 5w30 in the winter here in quebec, canada.

  11. This has been a very interesting series of videos on this engine. I don't want to know what the cost of this repair would be, but thinking in the thousands. I did own a 99' Buick Regal with the supercharged 3800 series 2 engine. What a phenomenal powertrain, smooth and quite fuel efficient too. I really beat the hell out of it, so I didn't have it very long- about 8 years. Oh well, thanks for the vids keep em coming.

  12. Hands down the GREATEST MOTOR EVER!! The GM 3800 Series-3. Mine is in a 2009 Buick LaCrosse. It was the last year for the 3800 in the Buick LaCrosse. It is an unstoppable work horse and parts have an average price of less than $100.00 and are sold everywhere!

  13. Ray, is it your opinion that it’s ok to spray water on a warm engine? I would like to clean my engine but I’ve always been told not to spray cold water on a hot engine. I trust your advice on this. Thanks.

  14. Man I'm in Louisiana wish I could get you to work on my 2006 envoy…inline 6 motor..ac blower motor won't turn off..even after removing key…and my main harness has splices because a rat chewed through most of it and that's just caused a plethora of issues

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